Previous episode.
Seats mounts are finally finished, a project half started years ago at this point. With those in place the 5pt harness can be measured out and fitted. 350z Clutch masters reservoir is remote so it's fixed in place after the usual runaround, similarly my wiring mess is better sorted (bare-bones engine wiring 80% complete)
Door Hinges are ironed out, which was a real PITA considering how the panel gaps interact through the hinge arc. Basically trial and error of hinge spacing off the door skin, and fore/aft from the gaps until the panels "rest" reasonably close together but don't touch as they open.
The Cage A-pillar mounts to 1/8" plates welded to the sills rather then the frame for...reasons, long story short this door hinge bulkhead will help tie the firewall down to those mount plates. In effect, building a unibody around a spaceframe for maximum heft.
Thoughts about safety and weight led to remaking part of the sill exterior with these dimple die'd slabs. The idea here is to fix some mistakes making it look cleaner while providing better reinforcement of the rears unsupported section.
( Also a dashbar for the cage would make for better steering column mounts so I redid that for the third time, dosent look much different in photos but the old design was not elegant)
This forward panel has been built to distribute load across more of the frame in side impact along with even more tie ins to the Cage. No idea on how effective any of this will really be in an accident or to structural rigidity but I want to have tried.
This is a similar locost spaceframe to give you an idea of the basic frame structure and why all the worry about side impacts
The projects really gotten to the hard part of figuring out how things will mount efficiently, how to make a 300lb frame safe with 2500lbs of car, does this seating position actually feel good?, congratulations on making that part now do it exactly the same for the other side, is xyz actually square, and thanking 20 year old me for signing up to such a massive timesink project.
More to come as always, Thanks for stopping by!